{"id":5873,"date":"2020-09-06T11:12:28","date_gmt":"2020-09-06T16:12:28","guid":{"rendered":"https:\/\/www.anythingflows.com\/en\/?p=5873"},"modified":"2020-10-04T09:03:55","modified_gmt":"2020-10-04T14:03:55","slug":"what-is-valve-automation-and-how-does-it-work","status":"publish","type":"post","link":"https:\/\/www.anythingflows.com\/en\/what-is-valve-automation-and-how-does-it-work\/","title":{"rendered":"What is Valve Automation and How Does It Work?"},"content":{"rendered":"<p><img decoding=\"async\" class=\"aligncenter wp-image-6050 size-full\" src=\"https:\/\/www.anythingflows.com\/en\/wp-content\/uploads\/2018\/09\/Blog_Banner-min.jpg\" alt=\"\" width=\"560\" height=\"315\" srcset=\"https:\/\/www.anythingflows.com\/en\/wp-content\/uploads\/2018\/09\/Blog_Banner-min-200x113.jpg 200w, https:\/\/www.anythingflows.com\/en\/wp-content\/uploads\/2018\/09\/Blog_Banner-min-300x169.jpg 300w, https:\/\/www.anythingflows.com\/en\/wp-content\/uploads\/2018\/09\/Blog_Banner-min-400x225.jpg 400w, https:\/\/www.anythingflows.com\/en\/wp-content\/uploads\/2018\/09\/Blog_Banner-min-500x281.jpg 500w, https:\/\/www.anythingflows.com\/en\/wp-content\/uploads\/2018\/09\/Blog_Banner-min.jpg 560w\" sizes=\"(max-width: 560px) 100vw, 560px\" \/><\/p>\n<h2>What is Valve Automation and How Does It Work?<\/h2>\n<p>&nbsp;<\/p>\n<p><img decoding=\"async\" class=\"size-medium wp-image-5537 aligncenter\" src=\"https:\/\/www.anythingflows.com\/en\/wp-content\/uploads\/2020\/06\/WhatsApp-Image-2020-06-13-at-10.37.21-AM-245x300.jpeg\" alt=\"\" width=\"245\" height=\"300\" srcset=\"https:\/\/www.anythingflows.com\/en\/wp-content\/uploads\/2020\/06\/WhatsApp-Image-2020-06-13-at-10.37.21-AM-200x245.jpeg 200w, https:\/\/www.anythingflows.com\/en\/wp-content\/uploads\/2020\/06\/WhatsApp-Image-2020-06-13-at-10.37.21-AM-245x300.jpeg 245w, https:\/\/www.anythingflows.com\/en\/wp-content\/uploads\/2020\/06\/WhatsApp-Image-2020-06-13-at-10.37.21-AM-400x490.jpeg 400w, https:\/\/www.anythingflows.com\/en\/wp-content\/uploads\/2020\/06\/WhatsApp-Image-2020-06-13-at-10.37.21-AM.jpeg 464w\" sizes=\"(max-width: 245px) 100vw, 245px\" \/><\/p>\n<p>Today, industrial facility owner-operators must do more with fewer resources. Automated valve actuation is one solution that can help you to increase productivity.<\/p>\n<p>A growing number of facility managers and owner-operators are finding that valve automation is a worthwhile investment. The feature helps them to overcome challenges that are common in <a href=\"https:\/\/www.processingmagazine.com\/material-handling-dry-wet\/powder-bulk-solids\/article\/15587856\/preventing-flow-problems-with-reliable-bulk-solids-handling-equipment-design\" target=\"_blank\" rel=\"noopener\">mass production<\/a>.<\/p>\n<p>An automation valve encompasses the latest technologies for valve actuation. It enables operators to take advantage of features such as electrically powered valves and remote monitoring.<\/p>\n<p>Valve automation decreases the cost of ownership while increasing efficiency and operator safety. It also makes it easier for organizations to remain and environmental compliance.<\/p>\n<p>To learn more about valve automation and how it works, keep reading.<\/p>\n<h2>What Is Valve Automation?<\/h2>\n<p>A valve actuator is a device used to facilitate valve automation. You might power an actuator valve with electricity, compressed air, or pressurized oil. There are two primary kinds of <a href=\"https:\/\/www.anythingflows.com\/en\/everything-you-need-to-know-about-how-control-valves-operate\/\">valve actuators<\/a> \u2013 rotary and linear.<\/p>\n<p>The actuator that works well for your application may vary depending on various factors, including available power sources in the operating environment.<\/p>\n<p>The valve type that you choose will also vary depending on the operational functions and characteristics that you need. For example, you may need a failsafe for your application.<\/p>\n<p>When choosing an automated valve, there are also minute details that can make a big difference. For example, you may need an automated valve with a specific cycle of life. The cycle life is the short amount of time that the valve remains active.<\/p>\n<p>In rarer instances, you may need a valve with a specific duty cycle. The duty cycle is the number of charges and discharges that the valve can provide until it ceases to function.<\/p>\n<p>The speed of actuation may also contribute to your valve selection. You might also need an automated valve that you can override manually.<\/p>\n<h3>Understanding Actuator Types<\/h3>\n<p>More than likely, you\u2019re familiar with a manually actuated <a href=\"https:\/\/www.sciencedirect.com\/topics\/engineering\/ball-valve\" target=\"_blank\" rel=\"noopener\">ball valve<\/a>. You might open or close the valve using a lever, wheel, or gear.<\/p>\n<p>A manual valve is not automated. Nevertheless, it\u2019s a convenient, cost-effective choice for many applications.<\/p>\n<p>However, a manual valve is limited. For example, you cannot shut a manual valve down immediately in the event of an emergency.<\/p>\n<p>An electric actuator is one type of automated valve. Managers and operators commonly deploy this kind of valve in industrial settings. They choose this type of valve because it\u2019s reliable.<\/p>\n<p>An electric actuator can open or close a large valve in a small amount of time. You can operate one, for instance, using a single or three-phase electrical motor. The motor will then turn the combination of gears and spurs required to open and close the valve.<\/p>\n<p>However, electricity is not readily available for every application. In this instance, you might make use of a pneumatic or hydraulic valve actuator. This kind of actuator works well for straightforward applications.<\/p>\n<p>Some hydraulic actuators may only deliver a few inch-pounds of torque. Others, however, may provide well over one million inch-pounds of torque.<\/p>\n<p>Many pneumatic and hydraulic actuators use a cylinder to support the motion for the quarter turns of the valve. In an emergency, this kind of valve is easy to shut off using an opposing spring placement.<\/p>\n<p>Other pneumatic and hydraulic actuators use a multi-turn system. They work similarly to quarter-turn automation valves. However, the cylinder must turn multiple times to open and close the valve.<\/p>\n<h2>The Case for Valve Automation<\/h2>\n<p>As its name implies, you\u2019d operate a manual ball valve manually. It\u2019s a cost-effective and functional option for many applications.<\/p>\n<p>However, some valves are so large that they would prove impossible to operate manually. In other instances, you may need an actuator valve that you can use in a remote location or a dangerous environment. These kinds of applications or ideally suited for valve automation.<\/p>\n<p>You might power a pneumatic valve using air or another gas. A pneumatic valve requires minimal maintenance and works well in extreme temperatures.<\/p>\n<p>However, a hydraulic actuator can produce a greater amount of force compared to a pneumatic device. In some instances, you can use the fluid from your process to operate the actuator.<\/p>\n<p>Meanwhile, an electric actuator is ideal for precision applications. With electric actuation, you can adjust electrical energy to manipulate the torque of the valve. An electric actuator valve is also quiet, energy-efficient, and non-toxic.<\/p>\n<h3>Choosing an Actuator Valve<\/h3>\n<p>There are many variables to consider when choosing an <a href=\"https:\/\/www.anythingflows.com\/en\/how-to-select-a-valve-acutator\/\">actuator valve<\/a>. It helps to begin by considering available power sources. If you believe that pneumatic or hydraulic actuators may meet your needs, bear in mind that you will need between a 40- and 120 psi system to operate the valve.<\/p>\n<p>Alternatively, you might consider an electrically powered valve. In this instance, you\u2019d need at least a 110V AC power source.<\/p>\n<p>It\u2019s also important to think about the environmental conditions of your application. A pneumatic or hydraulic actuator typically works well in temperatures ranging from minus 4-degrees to 150-degrees.<\/p>\n<p>Meanwhile, an electric actuator can operate in environments from minus 40-degrees to 150-degrees. However, you can coax the same performance from a pneumatic or hydraulic system fitted with special seals and bearings. No matter your resources or specifications, there is a perfect automated valve for your application.<\/p>\n<h2>A Reliable Supplier for Your Industrial Equipment Needs<\/h2>\n<p>Anything Flows is the premier source for industrial actuators. Our Houston-based firm takes pride in providing high-quality industrial equipment for organizations around the world. We offer a full suite of engineering, distribution, and logistics services for industrial applications.<\/p>\n<p>Whether you\u2019re interested in valve automation or you want to refit or upgrade a facility, you can rely on AnythingFlows to deliver an effective off-the-shelf or custom solution for your industrial equipment requirements.<\/p>\n<p>Feel free to contact one of our industrial supply experts to\u00a0<a href=\"https:\/\/www.anythingflows.com\/en\/contact\/\">discuss your sourcing needs<\/a>.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>What is Valve Automation and How Does It Work? &nbsp; Today, industrial facility owner-operators must do more with fewer resources. Automated valve actuation is one solution that can help you to increase productivity. A growing number of facility managers and owner-operators are finding that valve automation is a worthwhile investment. The feature helps them to  [&#8230;]<\/p>\n","protected":false},"author":11,"featured_media":859,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_jetpack_memberships_contains_paid_content":false,"footnotes":""},"categories":[944],"tags":[],"class_list":["post-5873","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-valve-actuators"],"jetpack_featured_media_url":"https:\/\/www.anythingflows.com\/en\/wp-content\/uploads\/2019\/08\/4-min-1.jpg","jetpack_sharing_enabled":true,"_links":{"self":[{"href":"https:\/\/www.anythingflows.com\/en\/wp-json\/wp\/v2\/posts\/5873","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.anythingflows.com\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.anythingflows.com\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.anythingflows.com\/en\/wp-json\/wp\/v2\/users\/11"}],"replies":[{"embeddable":true,"href":"https:\/\/www.anythingflows.com\/en\/wp-json\/wp\/v2\/comments?post=5873"}],"version-history":[{"count":0,"href":"https:\/\/www.anythingflows.com\/en\/wp-json\/wp\/v2\/posts\/5873\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.anythingflows.com\/en\/wp-json\/wp\/v2\/media\/859"}],"wp:attachment":[{"href":"https:\/\/www.anythingflows.com\/en\/wp-json\/wp\/v2\/media?parent=5873"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.anythingflows.com\/en\/wp-json\/wp\/v2\/categories?post=5873"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.anythingflows.com\/en\/wp-json\/wp\/v2\/tags?post=5873"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}